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Generator Removal and Installation: Installation

WARNING: This page does not describe the selected car, but rather 6 other vehicles, including the 2008 Suzuki Reno, 2008 Suzuki Forenza, 2007 Suzuki Reno, 2007 Suzuki Forenza, and 2006 Suzuki Reno. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install the generator to the generator lower bracket and insert the generator bolt.

    Tighten: 

    Tighten the generator lower bracket-to-generator nut to 25 N.m (18 lb-ft).

    See Figure.

  2. Install the generator and the lower support bracket assembly to the engine block (as shown).

    Tighten: 

    Tighten the generator and the lower bracket-to-engine block bolts to 37 N.m (27 lb-ft).

    Fig 1: Lower Bracket-To-Engine Block Bolts
    G04716722Courtesy of SUZUKI OF AMERICA CORP.
  3. Install the generator-to-intake manifold and cylinder head support bracket bolts, the generator-to-intake manifold strap bracket bolt, and the intake manifold-to-cylinder body strap bracket bolts over the starter.

    Tighten:

    Tighten the generator-to-intake manifold and cylinder head support bracket bolts to 37 N.m (27 lb-ft).

    Tighten the generator-to-intake manifold strap bracket bolt and the intake manifold-to-cylinder body strap bracket bolts to 22 N.m (16 lb-ft).

    See Figure.

  4. Route the serpentine accessory drive belt. Refer to SERPENTINE ACCESSORY DRIVE BELT REMOVAL AND INSTALLATION .
  5. Relieve tension on the belt by first applying downward pressure on the automatic tension roller bolt and releasing pressure once the belt is in place.
  6. Install the power steering reservoir.

    See Figure.

  7. Install the air cleaner outlet hose and connect the MAT electrical connector.
  8. Connect the negative battery cable.

    See Figure.