LEMON Manuals: Even more car manuals for everyone: 1960-2025
Home >> Suzuki >> 2007 >> SX4 Sport, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 53 (Charging System) >> Repair Instructions >> Generator Disassembly and Assembly >> Assembly
April 5, 2026: LEMON Manuals is launched! Read the announcement.

Generator Disassembly and Assembly: Assembly

WARNING: This page does not describe the selected car, but rather 6 other vehicles, including the 2008 Suzuki Reno, 2008 Suzuki Forenza, 2007 Suzuki Reno, 2007 Suzuki Forenza, and 2006 Suzuki Reno. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install the new ring in the slip ring end frame.
  2. Install the stator.

    See Figure.

  3. Position the rotor assembly shaft with the drive end frame in the slip ring end assembly until the gap between the outer lace and the end frame casting is 1.9 mm (0.075 in.).
  4. Install the generator through-bolts.

    Tighten: 

    Tighten the generator through-bolts to 10 N.m (89 lb-in).

    See Figure.

  5. Position the fan, the collars, and the pulley on the rotor shaft and secure with the nut.

    Tighten: 

    Tighten the generator drive end bearing nut to 81 N.m (60 lb-ft).

  6. Install the generator. Refer to Generator Removal and Installation .

    See Figure.

  7. Weld the brush holder terminal to the regulator terminal, if removed.
  8. Fix the brush holder with the retainer pin, and weld the regulator/brush holder assembled terminal to the rectifier terminal.
  9. Apply silicone grease between the bridge and the end frame for radiation purposes.
  10. Fasten the screws holding the rectifier regulator/brush holder assembly to the end frame.
  11. Punch the new baffle with the pin into the brush.

    See Figure.

  12. Weld the connectors of the rectifier bridge.

    See Figure.

scientia non olet · About LEMON Manuals