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Transfer Right Case and Left Case Disassembly and Reassembly: Reassembly

  1. When installing oil seal No.2 (1) and No.3 (2) to right case (3) using special tool, use care so that oil seals in proper direction and position as shown in figure.

    Apply grease to oil seal lip.

    Special Tool 

    (A): 09925-15410 

    "A": Grease 99000-25010SUZUKI Super Grease A 

    Oil seals installing depth 

    "a": 23.5 - 24.0 mm (0.925 - 0.945 in.) 

    "b": 38.0 - 39.0 mm (1.496 - 1.535 in.) 

    Fig 1: Identifying Oil Seal And Right Case
    G04847450Courtesy of SUZUKI OF AMERICA CORP.
  2. Install oil plate to right case.

    Tightening torque 

    Oil plate bolt: 9 N.m (0.9 kg-m, 6.5 lb-ft) 

  3. When installing new oil seal No.1 (1) and No.2 (2) to left case (3) using special tool, use care so that oil seals in proper direction as shown in figure.

    Apply grease to oil seal lip.

    Special Tool 

    (A): 09913-85210 (For oil seal No.1) 

    (A): 09944-88210 (For oil seal No.2) 

    "A": Grease 99000-25010SUZUKI Super Grease A 

    Fig 2: Identifying Oil Seal And Left Case
    G04847451Courtesy of SUZUKI OF AMERICA CORP.