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Manual Transaxle Unit Dismounting and Remounting: Dismounting

  1. Drain coolant.
  2. Remove battery and tray with ECM.
  3. Remove air cleaner case and resonator.
  4. Remove clutch fluid pipe referring to CLUTCH FLUID PIPE REMOVAL AND INSTALLATION .
  5. Disconnect back up light switch coupler and undo wiring harness clamps.
  6. Disconnect gear shift and gear select control cables (1) from transaxle.
    Fig 1: Identifying Gear Select Control Cables
    G04848057Courtesy of SUZUKI OF AMERICA CORP.
  7. Remove earth cable from transaxle.
  8. Remove water inlet pipe.
  9. Remove starting motor referring to STARTING MOTOR DISMOUNTING AND REMOUNTING .
  10. Remove transaxle to engine bolt (1) and nut (2) of upper side.
    Fig 2: Identifying Engine Bolt And Nut
    G04848058Courtesy of SUZUKI OF AMERICA CORP.
  11. Drain transaxle oil and transfer oil (4WD model).
  12. Remove engine under covers.
  13. Remove drive shaft assembly and center shaft referring to FRONT DRIVE SHAFT ASSEMBLY REMOVAL AND INSTALLATION: FRONT .
  14. Remove exhaust No.1 and No.2 pipes referring to EXHAUST PIPE AND MUFFLER REMOVAL AND INSTALLATION .
  15. For 2WD model, remove front suspension frame, engine front mounting member and engine mounting member referring to FRONT SUSPENSION FRAME, STABILIZER BAR AND/OR BUSHING REMOVAL AND INSTALLATION (2WD MODEL) and ENGINE MOUNTINGS COMPONENTS .
  16. For 4WD model, remove transfer, engine front mounting member and engine mounting member referring to TRANSFER DISMOUNTING AND REMOUNTING and ENGINE MOUNTINGS COMPONENTS .
  17. Support transaxle with transmission jack.
  18. Remove left mounting and left mounting bracket referring to ENGINE MOUNTINGS COMPONENTS .
  19. Remove stiffener bolts (2), transaxle to engine bolt (1) and nut of lower side, and then lower transaxle.
    Fig 3: Identifying Stiffener Bolts And Engine Bolt
    G04848059Courtesy of SUZUKI OF AMERICA CORP.
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