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Gear Shift and Select Shaft Assembly Removal and Installation: Installation

  1. Clean mating surface of guide case (1) and left case (5), apply sealant to left case as shown in figure by such amount that its section is 1.5 mm (0.059 in.) in diameter, mate guide case with left case.

    "B": Sealant 99000-31260SUZUKI Bond No.1217G 

  2. Install guide case bolts No.1 to which thread lock cement has been applied and guide case bolts No.2 (2), and tighten them to specified torque.

    : Sealant 99000-31260SUZUKI Bond No.1217G 

    Tightening torque 

    Guide case bolt No.1: 23 N.m (2.3 kg-m, 17.0 lb-ft) 

    Guide case bolt No.2 a: 23 N.m (2.3 kg-m, 17.0 lb-ft) 

  3. Install washer and gear shift interlock bolt (3) to which thread lock cement has been applied and then tighten it to specified torque.

    "A": Sealant 99000-31260SUZUKI Bond No.1217G 

    Tightening torque 

    Gear shift interlock bolt b: 23 N.m (2.3 kg-m, 17.0 lb-ft) 

  4. Install washer and 5th to reverse interlock guide bolt (4) to which thread lock cement has been applied and then tighten it to specified torque.

    "A": Sealant 99000-31260SUZUKI Bond No.1217G 

    Tightening torque 

    5th to reverse interlock guide bolt c: 23 N.m (2.3 kg-m, 17.0 lb-ft) 

    Fig 1: Identifying Reverse Interlock Guide Bolt
    G04848062Courtesy of SUZUKI OF AMERICA CORP.
  5. Connect gear shift and gear select control cables to transaxle.
  6. Install battery and tray with ECM.
  7. Check input shaft for rotation in each gear position.