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REPLACEMENT ECMs ARE SHIPPED BLANK AND MUST BE PROGRAMMED BEFORE OPERATION (TS 03 10117)

WARNING: This page is about the SX4 Base, Automatic, which is a different variant/trim than selected.
Publication date: 2007-10-11
Reference number: TS 03 10117

REPLACEMENT ECMs ARE SHIPPED BLANK AND MUST BE PROGRAMMED BEFORE OPERATION

REPLACEMENT ECMs ARE SHIPPED BLANK AND MUST BE PROGRAMMED BEFORE OPERATION

TECHNICAL SERVICE BULLETIN

Reference Number(s): TS 03 10117, Date of Issue:  October 11, 2007
SUZUKI: 2007~ SX4
SECTION: Engine

CONDITION

After installation of ECM the engine cranks but will not start if ECM is not programmed.

CAUSE

New ECMs are shipped blank.

CORRECTION

It is required to use the Suzuki Diagnostic System (SDS) Tool to program the blank ECM. See below for requirements and procedure. This procedure is unique and to be used for blank ECM installation. Removal and replacement (R&R) warranty time listed in the warranty flat rate manual already includes programming time.

REQUIRED TOOLS AND SOFTWARE

REQUIRED TOOLS AND SOFTWARE

Part Numbers Description QTY Notes
09910-06520 SDS Tool Kit 1 Kit Includes USB Cable, Diagnostic Interface Box and DLC Cable 
Suzuki Pitstop Pass-Thru Reprogramming Software
SOFTWARE.EXE
1 Version 1.9.0.2 or later. 
Requires serial number located on Suzuki Pitstop in the same location as the software. 
Suzuki Pitstop Database
DATABASE.EXE
1 Version 2.007.0531 or later. 
Requires serial number located on Suzuki Pitstop in the same location as the software. 
Suzuki Pitstop Suzuki Pass-Thru Reprogramming Tool Operator's Manual 1 Version 11156 or later. New version number can be found on the last page. Must be read and understood completely before attempting to reprogram a vehicle. 
Suzuki Pitstop ECU List (Database Version: 2.007.0531) 1 Required software I.D. numbers can be found in appropriate section. 

WARRANTY CLAIM INFORMATION

WARRANTY CLAIM INFORMATION

Labor Operation Description Failed Part Number Complaint Code Defect Code Labor Time
FB09R0 Controller, Fuel Injection Use the part number from installed ECM (1) (1) 0.5 Hrs.
(1) Enter complaint and defect code according to original symptom leading to ECM replacement.

Repair Procedure

Programming Procedure

  1. Log onto Suzuki Connect and access the Suzuki Pitstop.
  2. Download and review the Suzuki Pass-Thru Reprogramming Tool Operator's Manual. This must be read and understood COMPLETELY before attempting to reprogram the ECM.
  3. Following the procedure outlined in the Suzuki Pass-Thru Reprogramming Tool Operator's Manual, download and install the Pass-Thru Reprogramming Software "SOFTWARE.EXE" in your PC, (if it is not already installed).
  4. Follow the procedure in Section 3.2 of the Operator's Manual to update the Database files. Download and install Suzuki Pass-Thru Reprogramming Data Base "DATABASE.EXE" in your PC.
    NOTE: This Database "DATABASE.EXE" is updated regularly with newer data for reprogramming without changing the file name. Check the version you have installed on your PC. Refer to TSB General, General Information, TS 05 XXXXX, Electronic Control Unit (ECU) Reprogramming Verification... for more information.
  5. Following the procedures outlined in the Suzuki Pass-Thru Reprogramming Tool Operator's Manual, hook up the SDS Interface Tool P/N 09910-06520 to the vehicle and run the ECM programming software.
  6. The below window will appear after clicking next from the "After preparation, click next" window. Fill in the required VIN number and software ID# (found on the ECU List page 6) and click "OK". If after clicking "OK" button error 7156 appears, continue to step 7.
    Fig 1: Screen - VIN Number And Software ID
    G05453904Courtesy of SUZUKI OF AMERICA CORP.
  7. Click the OK button on the error window.
    Fig 2: Locating OK Button On Error Window
    G05453905Courtesy of SUZUKI OF AMERICA CORP.
  8. Make sure the correct VIN number and software ID number is entered in the VIN entry window. Use the ECU list (found on Suzuki Pitstop) with the version number which matches the database version installed in your PC.
    Fig 3: Screen - VIN Number And Software ID Number
    G05453906Courtesy of SUZUKI OF AMERICA CORP.
  9. Press and hold down the "Ctrl" key of your keyboard and click the "OK" button then release the "Ctrl" key. The Pass-Thru will continue normally.
    Fig 4: Locating " OK " Button
    G05453907Courtesy of SUZUKI OF AMERICA CORP.