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Cylinder Head Cover Installation

WARNING: This page is about a different car, the 2006 Suzuki Verona. However, it is still accessible from the selected car via links, so may be relevant.
  1. Installation should follow the removal procedure in the reverse order.
  2. Discard used cylinder head gasket and install new one.
  3. Tighten the cylinder head cover bolts.

    Tighten: 

    Tighten the cylinder head cover bolts to 12 - 14 N.m (106 - 124 lb-in.).

    Fig 1: Identifying Cylinder Head Cover And Retaining Bolts
    G04718882Courtesy of SUZUKI OF AMERICA CORP.
  4. Install the ignition coils.

    Tighten: 

    Tighten the ignition coil retaining bolts to 6 - 8 N.m (53 - 71 lb-in.).

    Fig 2: Identifying Ignition Coils And Retaining Bolts
    G04718883Courtesy of SUZUKI OF AMERICA CORP.
  5. Install the rear support bracket.

    Tighten: 

    • Tighten the rear support bracket retaining bolt (Intake-side) to 8 - 12 N.m (71 - 106 lb-in.).
    • Tighten the rear support bracket retaining bolt (Exhaust-side) to 18 - 25 N.m (13 - 18 lb-ft).
      Fig 3: Identifying Rear Support Bracket And Retaining Bolts
      G04718884Courtesy of SUZUKI OF AMERICA CORP.
  6. Install the air filter housing.

    Tighten: 

    Tighten the air filter housing bolt to 8 - 12 N.m (71 - 106 lb-in.).

    Fig 4: Identifying Air Filter Housing And Bolts
    G04718885Courtesy of SUZUKI OF AMERICA CORP.
  7. Install the front support bracket.

    Tighten: 

    Tighten the front support bracket retaining bolt to 15 - 25 N.m (11 - 18 lb-ft).

    Fig 5: Identifying Front Support Bracket And Retaining Bolts
    G04718886Courtesy of SUZUKI OF AMERICA CORP.
  8. Install the coolant reservoir. Refer to SURGE TANK INSTALLATION .

    Tighten: 

    Tighten the coolant reservoir retaining bolts to 35 - 45 N.m (26 - 33 lb-ft).

    Fig 6: Identifying Coolant Reservoir And Retaining Bolts
    G04718887Courtesy of SUZUKI OF AMERICA CORP.
  9. Discard used intake manifold gaskets and install new ones.
  10. Tighten the intake manifold retaining nuts and bolts. Refer to Intake Manifold Installation .

    Tighten: 

    • Tighten the 7 intake manifold retaining bolts to 10 - 14 N.m (89 - 124 lb-in.).
    • Tighten the 4 intake manifold retaining nuts to 10 - 14 N.m (89 - 124 lb-in.).
    • Tighten the 2 bolts on the intake manifold support bracket to 10 - 14 N.m (89 - 124 lb-in.).
      Fig 7: Removing/Installing Intake Manifold Retaining Nuts And Bolts
      G04718869Courtesy of SUZUKI OF AMERICA CORP.