LEMON Manuals: Even more car manuals for everyone: 1960-2025
Home >> Suzuki >> 2007 >> SX4 Base, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 70 (Air Conditioning System) >> Repair Instructions >> A/C Expansion Valve Removal and Installation >> Installation
April 5, 2026: LEMON Manuals is launched! Read the announcement.

A/C Expansion Valve Removal and Installation: Installation

WARNING: This page does not describe the selected car, but rather 6 other vehicles, including the 2008 Suzuki Reno, 2008 Suzuki Forenza, 2007 Suzuki Reno, 2007 Suzuki Forenza, and 2006 Suzuki Reno. However, it is still accessible from the selected car via links, so may be relevant.
  1. Clean the grooves that fit the O-rings of any dirt or contamination.
  2. Install new O-rings on the evaporator tubes.
  3. Install a expansion valve onto the evaporator tubes.
  4. Insert the expansion valve connector block retaining stud bolts.

    Tighten: 

    Tighten the expansion valve retaining stud bolts to 8 N.m (71 lb-in).

    Fig 1: Identifying Expansion Valve Connector Block Retaining Stud Bolts
    G04717786Courtesy of SUZUKI OF AMERICA CORP.
  5. Install the suction hose/liquid pipe block retaining nuts.

    Tighten: 

    Tighten the suction hose/liquid pipe block-to-expansion valve retaining nuts to 14 N.m (10 lb-ft).

  6. Connect the negative battery cable.
  7. Evacuate and recharge the A/C system. Refer to Discharging, Adding Oil, Evacuating, and Charging Procedures for A/C System .
    Fig 2: Identifying Suction Hose/Liquid Pipe Block-To-Expansion Valve Retaining Nuts
    G04717785Courtesy of SUZUKI OF AMERICA CORP.