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Determining Adjusting Disc E (PE)

WARNING: This page does not describe the selected car, but rather 6 other vehicles, including the 2008 Suzuki Reno, 2008 Suzuki Forenza, 2007 Suzuki Reno, 2007 Suzuki Forenza, and 2006 Suzuki Reno. However, it is still accessible from the selected car via links, so may be relevant.

Tools Required: 

DW 260-100 Brake B/E Disc Thickness Measuring Fixture

  1. Using disc thickness gauge, determine thickness ME for the disc set for clutch E (without the setting disc).
    • Measure the E disc set thickness.
  2. Calculate the test dimension PE (PE = EE - ME)

    EE = installation space

    ME = E disc set thickness

    • EXAMPLE

      EE = 23.34 mm

      ME = 16.70 mm

      PE = 6.64 mm

  3. Find the clutch E setting disc (clutch plate) thickness. Refer to the below table.
    DISC THICKNESS SPECIFICATION CHART

    PE Clutch E Setting Disc Thickness
    5.41 - 6.00 mm 3.9 mm
    6.01 - 6.48 mm 4.4 mm
    6.49 - 6.98 mm 5.0 mm

    PE is 6.64 mm so, the setting disc (clutch plate of E set) thickness is 5.0 mm.

  4. Replace clutch E's setting disc. (5.0 mm)
    Fig 1: Checking Clutch E Setting Disc Thickness
    G04717335Courtesy of SUZUKI OF AMERICA CORP.