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Exhaust Manifold Removal and Installation: Installation

WARNING: This page does not describe the selected car, but rather 6 other vehicles, including the 2008 Suzuki Reno, 2008 Suzuki Forenza, 2007 Suzuki Reno, 2007 Suzuki Forenza, and 2006 Suzuki Reno. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install the exhaust manifold gasket.
  2. Install the exhaust manifold.
  3. Install the exhaust manifold retaining nuts and tighten in the sequence shown.

    Tighten: 

    Tighten the exhaust manifold retaining nuts 22 N.m (16 lb-ft).

    See Figure.

  4. Install the exhaust flex pipe retaining nuts to the exhaust manifold studs.

    Tighten: 

    Tighten the exhaust flex pipe-to-exhaust manifold retaining nuts to 35 N.m (26 lb-ft).

    See Figure.

  5. Install the exhaust manifold heat shield.
  6. Install the exhaust manifold heat shield bolts.

    Tighten: 

    Tighten the exhaust manifold heat shield bolts to 8 N.m (71 lb-in).

  7. Connect the O2 sensor connector, if equipped.
  8. Connect the negative battery.

    See Figure.

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