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Exhaust Front Pipe Removal and Installation: Removal

WARNING: This page does not describe the selected car, but rather 6 other vehicles, including the 2008 Suzuki Reno, 2008 Suzuki Forenza, 2007 Suzuki Reno, 2007 Suzuki Forenza, and 2006 Suzuki Reno. However, it is still accessible from the selected car via links, so may be relevant.
  1. Remove the crossmember lower bracket with the bolts.
    Fig 1: Identifying Crossmember Lower Bracket With Bolts
    G04716759Courtesy of SUZUKI OF AMERICA CORP.
  2. Remove the exhaust front pipe mounting bracket bolt.
  3. Remove the nuts from the exhaust front pipe-to-catalytic converter flange.
    Fig 2: Identifying Nuts From Exhaust Front Pipe-To-Catalytic Converter Flange
    G04716755Courtesy of SUZUKI OF AMERICA CORP.
  4. Disconnect the heated oxygen sensor connector.
  5. Remove the nuts from the exhaust front pipe-to-exhaust front muffler.
  6. Remove the exhaust front pipe and the gasket.
  7. Clean the sealing surfaces on the exhaust front muffler pipe flange and the exhaust front pipe.
  8. Check the exhaust front pipe for holes, damage, open seams or other deterioration which could permit exhaust fumes to seep into the passenger compartment.
    Fig 3: Identifying Nuts From Exhaust Front Pipe-To-Exhaust Front Muffler (1 Of 2)
    G04716761Courtesy of SUZUKI OF AMERICA CORP.