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Valve Guide - Ream

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  1. Measure the diameter of the valve guide using gauge KM-571-B and a commercially available inside micrometer.
    Fig 1: Measuring Diameter Of Valve Guide
    G04716518Courtesy of SUZUKI OF AMERICA CORP.
  2. An oversize service code is on the valve guide and the valve stem end. The following table gives the correct size, reamer, and production code for each service.
    VALVE GUIDE AND VALVE STEM END REFERENCE CHART

    Size Reamer Production Code Service Code
    Normal - - K
    0.075 KM-805 1 K1
    0.150 - 2 K2
  3. Ream the valve guide from the upper side of the cylinder head to the next oversize.
  4. After reaming, cross out the code and emboss the valve guide with the new code.
    Fig 2: Identifying Valve Guide Reamer (KM-805) On Upper Side Of Cylinder Head
    G04716519Courtesy of SUZUKI OF AMERICA CORP.