LEMON Manuals: Even more car manuals for everyone: 1960-2025
Home >> Suzuki >> 2007 >> SX4 Base, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 49 (Engine Cooling System) >> Repair Instructions >> Thermostat Removal and Installation >> Installation
April 5, 2026: LEMON Manuals is launched! Read the announcement.

Thermostat Removal and Installation: Installation

WARNING: This page does not describe the selected car, but rather 6 other vehicles, including the 2008 Suzuki Reno, 2008 Suzuki Forenza, 2007 Suzuki Reno, 2007 Suzuki Forenza, and 2006 Suzuki Reno. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install the thermostat into the thermostat housing by pressing the thermostat mounting flange downward and then rotating the flange counterclockwise. Rotate the thermostat mounting flange until it is seated in the thermostat housing recesses.
  2. Coat the sealing surface of a new seal ring with Lubricator®.
  3. Install a new seal ring into the recess in the thermostat housing.
    Fig 1: Identifying Thermostat Housing And Cylinder Head Mating Surfaces (2 Of 2)
    G04716610Courtesy of SUZUKI OF AMERICA CORP.
  4. Install the thermostat housing to the cylinder head.
  5. Secure the thermostat housing to the cylinder head with the mounting bolts.

    Tighten: 

    Tighten the thermostat housing mounting bolts to 15 N.m (11 lb-ft).

    Fig 2: Identifying Thermostat Housing Mounting Bolts
    G04716609Courtesy of SUZUKI OF AMERICA CORP.
  6. Connect the upper radiator hose to the thermostat housing.
  7. Secure the upper radiator hose to the thermostat housing with a hose clamp.
  8. Refill the engine cooling system. Refer to Draining and Refilling the Cooling System .
    Fig 3: Identifying Hose Clamp On Upper Radiator Hose At Thermostat Housing
    G04716608Courtesy of SUZUKI OF AMERICA CORP.