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Surge Tank Removal and Installation: Removal

WARNING: This page does not describe the selected car, but rather 6 other vehicles, including the 2008 Suzuki Reno, 2008 Suzuki Forenza, 2007 Suzuki Reno, 2007 Suzuki Forenza, and 2006 Suzuki Reno. However, it is still accessible from the selected car via links, so may be relevant.
WARNING: To prevent personal injury, do not remove the surge tank cap while the engine and the radiator are hot, because the heat causes the system to remain under pressure. Scalding fluid and steam may be blown out high pressure.
  1. Drain the engine coolant to below the level of the surge tank.
  2. Loosen the return hose clamp and disconnect the return hose from the top of the surge tank.
  3. Loosen the throttle body hose clamp and disconnect the throttle body hose from the top of the surge tank.
  4. Loosen the feed hose clamp and disconnect the feed hose from the bottom of the surge tank.
    Fig 1: Identifying Feed Hose From Bottom Of Surge Tank
    G04716625Courtesy of SUZUKI OF AMERICA CORP.
  5. Remove the surge tank attaching bolt.
  6. Remove the surge tank from the support mount.
  7. Clean the inside and the outside of the surge tank and the surge tank cap with soap and water.
  8. Rinse the surge tank and the cap thoroughly.
    Fig 2: Identifying Surge Tank Attaching Bolt
    G04716626Courtesy of SUZUKI OF AMERICA CORP.