Fuel Rail and Injectors Removal and Installation: Removal

WARNING: This page does not describe the selected car, but rather 6 other vehicles, including the 2008 Suzuki Reno, 2008 Suzuki Forenza, 2007 Suzuki Reno, 2007 Suzuki Forenza, and 2006 Suzuki Reno. However, it is still accessible from the selected car via links, so may be relevant.

WARNING: The fuel system is under pressure. To avoid fuel spillage and the risk of personal injury or fire, it is necessary to relieve the fuel system pressure before disconnecting the fuel lines.

Relieve the fuel system pressure. Refer to Fuel System Pressure Relief .
Disconnect the negative battery cable.
Disconnect the Intake Air Temperature (IAT) sensor connector.
Disconnect the breather hose from the valve cover.

Fig 1: Identifying Breather Hose From Valve Cover
Courtesy of SUZUKI OF AMERICA CORP.
Disconnect the Positive Crankcase Ventilation (PCV) hose from the valve cover. (2006 Only)
Disconnect the fuel feed line at the fuel rail.
Remove the fuel rail retaining bolts.

Fig 2: Identifying Positive Crankcase Ventilation (PCV) Hose From Valve Cover
Courtesy of SUZUKI OF AMERICA CORP.
Remove the fuel rail with the injectors attached.

Fig 3: Identifying Fuel Rail With Injectors
Courtesy of SUZUKI OF AMERICA CORP.
Remove the fuel injector retainer clips.
Remove the fuel injectors by pulling them down and out.
Discard the fuel injector O-rings.

Fig 4: Removing Fuel Injector Retainter Clips
Courtesy of SUZUKI OF AMERICA CORP.