Fuel Rail and Injectors Removal and Installation: Installation
WARNING: This page does not describe the selected car, but rather 6 other vehicles, including the 2008 Suzuki Reno, 2008 Suzuki Forenza, 2007 Suzuki Reno, 2007 Suzuki Forenza, and 2006 Suzuki Reno. However, it is still accessible from the selected car via links, so may be relevant.
CAUTION:
Different injectors are calibrated for different flow rates. When ordering new fuel injectors, be certain to order the identical part number that is inscribed on the old injector.
- Lubricate the new fuel injector O-rings with engine oil. Install the new O-rings on the fuel injectors.
- Install the fuel injectors into the fuel rail sockets with the fuel injector terminals facing outward.
- Install the fuel injector retaining clips onto the fuel injector and the fuel rail ledge.
- Make sure that the clips are parallel to the fuel injector harness connector.
- Install the fuel rail assembly into the cylinder head.
- Install the fuel rail retaining bolts.
Tighten:
Tighten the fuel rail retaining bolts to 25 N.m (18 lb-ft).
- Connect the fuel feed line to the fuel rail.
- Connect the fuel injector connectors. Rotate each fuel injector as required.
- Connect the PCV hose to the valve cover.(2006 Only)
- Connect the breather hose to the valve cover.
- Connect the IAT sensor connector.
- Connect the negative battery cable.
- Perform a leak check of the fuel rail and fuel injectors.