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Heater / Air Distributor Case Assembly Removal and Installation: Installation

WARNING: This page is about a different car, the 2005 Suzuki Reno and 2005 Suzuki Forenza. However, it is still accessible from the selected car via links, so may be relevant.
  1. Position the heater/air distributor case assembly in the vehicle.
    CAUTION: Avoid damaging the heater core pipes by making sure they do not contact the firewall opening.
  2. Slowly raise the heater/air distributor case assembly into position against the firewall and hold it in position while the screws are installed and tightened from the engine side of the firewall.
  3. Install the high-pressure and low-pressure pipe.
  4. Install the heater/air distributor case assembly screws at the side of evaporator through the firewall from the engine compartment side.

    Tighten 

    Tighten the heater/air distributor case assembly screws to 4 N.m (35 lb-in).

    Fig 1: Installing High-Pressure And Low-Pressure Pipe
    G04104081Courtesy of SUZUKI OF AMERICA CORP.
  5. Install the heater/air distributor case assembly screws at the side of the heater core pipes through the firewall from the engine compartment side.

    Tighten 

    Tighten the heater/air distributor case assembly screw to 4 N.m (35 lb-in).

  6. Install the two heater hoses.
  7. Slide the heater hose clamps into position.
  8. Connect the rear duct connector.
    Fig 2: Connecting Rear Duct Connector
    G04104082Courtesy of SUZUKI OF AMERICA CORP.
  9. Install the instrument panel and tie-bar. Refer to "INSTRUMENT CLUSTER TRIM PANEL REMOVAL AND INSTALLATION :".
  10. Fill the cooling system. Refer to "DRAINING AND REFILLING THE COOLING SYSTEM :".
  11. Connect the negative battery cable.
  12. Evacuate and recharge the A/C system. Refer to "DISCHARGING, ADDING OIL, EVACUATING, AND CHARGING PROCEDURES FOR A/C SYSTEM :".
  13. Operate the controls to verify the proper function of the heating and ventilation systems.
    Fig 3: Installing Instrument Panel
    G04104083Courtesy of SUZUKI OF AMERICA CORP.