LEMON Manuals: Even more car manuals for everyone: 1960-2025
Home >> Suzuki >> 2007 >> SX4 Base, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 17 (Exhaust System) >> Repair Instructions >> Exhaust Manifold Removal and Installation >> Removal
April 5, 2026: LEMON Manuals is launched! Read the announcement.

Exhaust Manifold Removal and Installation: Removal

WARNING: This page is about a different car, the 2005 Suzuki Reno and 2005 Suzuki Forenza. However, it is still accessible from the selected car via links, so may be relevant.
  1. Disconnect the negative battery cable.
  2. Disconnect the oxygen (O2) sensor connector, if equipped.
  3. Remove the exhaust manifold heat shield bolts.
  4. Remove the exhaust manifold heat shield.
    Fig 1: Removing Exhaust Manifold Heat Shield Bolts
    G04103027Courtesy of SUZUKI OF AMERICA CORP.
  5. Remove the exhaust flex pipe retaining nuts from the exhaust manifold studs.
    Fig 2: Removing Exhaust Flex Pipe Retaining Nuts From Exhaust Manifold Studs
    G04103028Courtesy of SUZUKI OF AMERICA CORP.
  6. Remove the exhaust manifold retaining nuts in the sequence shown.
  7. Remove the exhaust manifold.
  8. Remove the exhaust manifold gasket.
  9. Clean the sealing surfaces of the exhaust manifold and the cylinder head.
    Fig 3: Identifying Exhaust Manifold Retaining Nuts Removal Sequence
    G04103029Courtesy of SUZUKI OF AMERICA CORP.