Checking of A/C System for Pressure Leaks

WARNING: This page is about a different car, the 2007 Suzuki Grand Vitara and 2006 Suzuki Grand Vitara. However, it is still accessible from the selected car via links, so may be relevant.

After completing the evacuation, close manifold gauge high pressure valve (Hi) and low-pressure valve (Lo) and wait 10 minutes. Verify that low-pressure gauge reading has not changed.

CAUTION: If the gauge reading moves closer to "0", there is a leak somewhere. Inspect the tubing connections, make necessary corrections. And then evacuate system once again and make sure that there are no leaks.

Charge

CAUTION:

Because the sight glass is not used for this A/C system, do not perform an additional charge to the A/C system. To charge the proper amount of refrigerant, recover and evacuate the A/C system first. And then, charge the proper amount of refrigerant into the A/C system.
Always charge through low pressure-side of A/C system after the initial charging is performed from the high-pressure side with the engine stopped.
Never charge to high pressure-side of A/C system with engine running.
Do not charge while compressor is hot.
When installing tap valve to refrigerant container, carefully follow directions given by manufacturer.
A pressure gauge should always be used before and during charging.
The refrigerant container should be empty of refrigerant when discarding it.
The refrigerant container should not be heated to 40°C (104°F) or over.
Refrigerant container should not be reversed in direction during charging. Reversing in direction causes liquid refrigerant to enter compressor, causing troubles, such as compression of liquid refrigerant and the like.

NOTE: The A/C system contains HFC-134a (R-134a).
Described here is a method to charge the A/C system with refrigerant from the refrigerant service container.
When charging refrigerant recovered by using the refrigerant and recycling equipment (when recycling refrigerant), follow the procedure described in the equipment manufacturer's instruction manual.

Charge proper amount of refrigerant accurately in accordance with the following procedure.

Specified amount of refrigerant

570 ± 30 g (20.1 ± 1.0 oz)

The initial charging of the A/C system is performed from the high-pressure side with the engine stopped.

And next, this method must be followed by charging from the low-pressure side with the engine running.

Check to make sure that hoses are routed properly after evacuating the system.
Connect low charging hose (1) and high charging hose (2) of the manifold gauge set (3) in position. Thus open refrigerant container valve (4) to purge the charging line.
Open the high-pressure side valve (6) and charge refrigerant to system.
After a while, open the low-pressure side valve (5) and close the high-pressure side valve (6).
WARNING: Make sure that high pressure-side valve is closed securely.

Fig 1: Identifying High Pressure Charging Valve, Low Pressure Charging Valve & High/Low Charging Hose
Courtesy of SUZUKI OF AMERICA CORP.
Start engine and keep engine speed at 1,500 RPM. Then, operate A/C system.
Charge A/C system with refrigerant in vapor state. At this time, refrigerant container should be held upright.
When refrigerant container (3) is emptied, the use following procedure to replace it with a new refrigerant container (3).
1. Close low pressure valve.
2. Replace empty container (3) with a refrigerant container which has been charged with refrigerant. When using refrigerant container tap valve (4), use the following procedure for replacement.
  1. Retract needle (1) and remove refrigerant container tap valve (4) by loosening its plate nut (2).
  2. Install previously removed refrigerant container tap valve (4) to a new refrigerant container (3).
    
    Fig 2: Identifying Refrigerant Container Tap Valve, Refrigerant Container & Needle
    Courtesy of SUZUKI OF AMERICA CORP.
3. Purge any air existing in center charging hose.
  When using refrigerant container tap valve, use the following procedure to purge air.
  1. Once fully tighten refrigerant container tap valve and then loosen (open) plate nut slightly.
  2. Open low pressure valve of manifold gauge set a little.
  3. As soon as refrigerant comes out with a "hiss" (1) through a clearance between refrigerant container and tap valve, tighten plate nut as well as manifold gauge set low pressure valve.
  4. Turn handle of tap valve clockwise so that its needle is screwed into the new container to make a hole for refrigerant flow.
    
    Fig 3: Checking A/C System
    Courtesy of SUZUKI OF AMERICA CORP.

After the system has been charged with specified amount (570 ± 30 g) of refrigerant or when low pressure gauge and high pressure gauge have indicated the following specified value, close low pressure side valve on manifold gauge set.

LOW AND HIGH PRESSURE SPECIFICATION

Low side and high side pressure example
Gauges should read as follows when ambient temperature is 30°C (86°F)
Pressure on high pressure gauge	1340 - 1670 kPa 13.4 - 16.7 kg/cm² 191 - 237 psi
Pressure on low pressure gauge	280 - 390 kPa 2.8 - 3.9 kg/cm² 40 - 55 psi