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Valve Guide - Ream

WARNING: This page is about a different car, the 2005 Suzuki Reno and 2005 Suzuki Forenza. However, it is still accessible from the selected car via links, so may be relevant.
  1. Measure the diameter of the valve guide using gauge MKM-571-B and a commercially available inside micrometer.
    Fig 1: Measuring Diameter Of Valve Guide
    G04102799Courtesy of SUZUKI OF AMERICA CORP.
    NOTE: Valve oversizes may already have been fitted in production.
  2. An oversize service code is on the valve guide and the valve stem end. The following table gives the correct size, reamer, and production code for each service.
    OVERSIZE SERVICE CODE CHART

    Size Reamer Production Code Service Code
    Normal - - K
    0.075 KM-805 1 K1
    0.150 - 2 K2
  3. Ream the valve guide from the upper side of the cylinder head to the next oversize.
  4. After reaming, cross out the code and emboss the valve guide with the new code.
    Fig 2: Reaming Valve Guide
    G04102800Courtesy of SUZUKI OF AMERICA CORP.