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Camshaft Cover Removal and Installation: Installation

WARNING: This page is about a different car, the 2005 Suzuki Reno and 2005 Suzuki Forenza. However, it is still accessible from the selected car via links, so may be relevant.
  1. Apply a small amount of gasket sealant to the corners of the front camshaft caps and the top of the rear camshaft cover-to-cylinder head seal.
  2. Install the new camshaft cover gasket to the camshaft cover.
    Fig 1: Installing Camshaft Cover Gasket To Camshaft Cover
    G04102639Courtesy of SUZUKI OF AMERICA CORP.
  3. Install the camshaft cover.
  4. Install the camshaft cover bolts.

    Tighten 

    Tighten the camshaft cover bolts to 8 N.m (71 lb-in).

  5. Connect the ignition wires to the spark plugs.
  6. Install the spark plug cover.

    Tighten 

    Tighten the spark plug cover bolts to 8 N.m (71 lb-in).

    Fig 2: Installing Spark Plug Cover
    G04102640Courtesy of SUZUKI OF AMERICA CORP.
  7. Install the spark plug cover bolts.
  8. Connect the camshaft position sensor connector.
  9. Connect all of the necessary vacuum lines.
  10. Connect the breather tube to the camshaft cover.
  11. Connect the negative battery cable.
    Fig 3: Installing Spark Plug Cover Bolts
    G04102641Courtesy of SUZUKI OF AMERICA CORP.
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