Manual Transmission Assembly Dismounting And Remounting: Remounting

WARNING: This page is about a different car, the 2008 Suzuki Grand Vitara, 2007 Suzuki Grand Vitara, and 2006 Suzuki Grand Vitara. However, it is still accessible from the selected car via links, so may be relevant.

For remounting, reverse dismounting procedure.

Apply grease to input shaft.
"A": Grease 99000-25010SUZUKI Super Grease A

Fig 1: Identifying Input Shaft
Courtesy of SUZUKI OF AMERICA CORP.
Slant the rear of the engine down, using support device (1) and install transmission to engine.

Fig 2: Lifting Rear Of Engine
Courtesy of SUZUKI OF AMERICA CORP.
Use specified torques as given below.
Tightening torque

Transmission to engine bolt and nut a: 85 N.m (8.5 kg-m, 61.5 lb-ft)

Engine rear mounting member bolt b: 55 N.m (5.5 kg-m, 40.0 lb-ft)

Clutch housing lower plate bolt c: 11 N.m (1.1 kg-m, 8.0 lb-ft)

Engine rear mounting No. 2 bolt d: 55 N.m (5.5 kg-m, 40.0 lb-ft)
Set each clamp for wiring and hose securely.
Install shift control lever referring to TRANSMISSION SHIFT CONTROL LEVER REMOVAL AND INSTALLATION .
Connect clutch fluid joint to pipe of clutch operating cylinder assembly referring to CLUTCH OPERATING CYLINDER ASSEMBLY REMOVAL AND INSTALLATION .
Install exhaust No. 2 pipe referring to EXHAUST SYSTEM COMPONENTS .
Fill gear oil to transmission referring to MANUAL TRANSMISSION OIL CHANGE .
Fill gear oil to transfer or extension case referring to Transfer Oil Change:MOTOR - SHIFT TYPE (TRANSFER WITH SHIFT ACTUATOR) , Transfer Oil Change:NON - SHIFT TYPE (TRANSFER WITHOUT SHIFT ACTUATOR) or Extension Case Oil Change.
Connect battery and check function of engine, clutch, transmission and transfer.
Install propeller shafts referring to PROPELLER SHAFT REMOVAL AND INSTALLATION .

Fig 3: Identifying Engine Rear Mounting Member Bolt
Courtesy of SUZUKI OF AMERICA CORP.