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Heater / Air Distributor Case Assembly Removal

WARNING: This page is about a different car, the 2006 Suzuki Verona. However, it is still accessible from the selected car via links, so may be relevant.
  1. Disconnect the negative battery cable.
  2. Remove the instrument panel carrier assembly. Refer to INSTRUMENT PANEL REMOVAL .
  3. Drain the cooling system. Refer to DRAINING AND REFILLING THE COOLING SYSTEM .
  4. Twist the vacuum hose connection and remove it from beside the heater hoses.
  5. Compress the heater hose clamps at the fire wall and slide the clamps toward the engine.
  6. Remove the 2 heater hoses from the core pipes at the fire wall.
  7. Remove the screws that secure the to the fire wall on either side of the heater hoses.
    Fig 1: Identifying Heater Hoses
    G04720776Courtesy of SUZUKI OF AMERICA CORP.
  8. Remove the screw from above the brake pipe on the engine compartment side of the fire wall.
    Fig 2: Identifying Screw From Above Brake Pipe On Engine Compartment Side Of Fire Wall
    G04720777Courtesy of SUZUKI OF AMERICA CORP.
  9. Have an assistant support the from inside the vehicle.
  10. Remove the screws from the connecting block mount on the engine compartment side of the fire wall. That will start to drop.
    CAUTION: To avoid damaging the heater core pipes, move the straight away from the vehicle until the pipes are free from their openings in the fire wall.
  11. Remove the heater/air distributor case assembly.
    Fig 3: Identifying Heater/Air Distributor Case Assembly
    G04720778Courtesy of SUZUKI OF AMERICA CORP.
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