Power Booster Assembly Removal

WARNING: This page is about a different car, the 2006 Suzuki Verona. However, it is still accessible from the selected car via links, so may be relevant.

Remove the master cylinder. Refer to Master Cylinder Assembly Removal .
Remove the clamp on the vacuum hose connection to the booster.
Remove the vacuum hose from the booster. Refer to Vacuum Hose Removal .

Fig 1: Identifying Vacuum Hose Clip Connection And Brake Booster
Courtesy of SUZUKI OF AMERICA CORP.
Disconnect the brake stoplamp switch. Refer to Stoplamp Switch Removal .
Remove the brake pedal spring.
Disconnect the clip and remove the pushrod pin from the pedal bracket assembly.

Fig 2: Removing/Installing Booster Pushrod Pin
Courtesy of SUZUKI OF AMERICA CORP.
Remove the booster mounting nuts from the studs protruding from the dash panel, and remove the booster.
Remove and discard the gasket.

Fig 3: Removing/Installing Booster Gasket
Courtesy of SUZUKI OF AMERICA CORP.
Remove the pushrod clevis.

Fig 4: Removing/Installing Booster Pushrod Clevis
Courtesy of SUZUKI OF AMERICA CORP.
Remove the hex nut from the pushrod.

Fig 5: Removing/Installing Booster Pushrod Hex Nut
Courtesy of SUZUKI OF AMERICA CORP.
Remove the spring clip.

Fig 6: Removing/Installing Booster Pushrod Spring Clip
Courtesy of SUZUKI OF AMERICA CORP.
Remove the rubber boot and the packings.
Discard the rubber boot, if deteriorated, and discard the packings.

Fig 7: Removing/Installing Booster Rubber Boot
Courtesy of SUZUKI OF AMERICA CORP.