LEMON Manuals: Even more car manuals for everyone: 1960-2025
Home >> Suzuki >> 2007 >> SX4 Base, Standard >> Repair and Diagnosis >> Engine Mechanical >> Engine Exhaust System >> Repair Instructions >> Exhaust Manifold Removal and Installation >> Removal
April 5, 2026: LEMON Manuals is launched! Read the announcement.

Exhaust Manifold Removal and Installation: Removal

WARNING: To avoid danger of being burned, do not service exhaust system while it is still hot. Service should be performed after system cools down.
  1. Disconnect negative (-) cable at battery.
  2. Remove engine hood referring to HOOD REMOVAL AND INSTALLATION .
  3. Remove air cleaner assembly referring to AIR CLEANER ASSEMBLY REMOVAL AND INSTALLATION .
  4. Disconnect ground wire (1) and remove exhaust manifold cover (2).
    Fig 1: Identifying Ground Wire And Exhaust Manifold Cover
    G04847127Courtesy of SUZUKI OF AMERICA CORP.
  5. Remove right and left side engine under covers.
  6. Remove exhaust No.1 pipe referring to EXHAUST PIPE AND MUFFLER REMOVAL AND INSTALLATION .
  7. Support engine assembly by using chain hoist (1) and hook (2) as shown in figure.
    Fig 2: Identifying Chain Hoist And Hook
    G04847128Courtesy of SUZUKI OF AMERICA CORP.
  8. Remove engine right mounting No.1 bracket and engine right mounting No.2 bracket referring to ENGINE MOUNTINGS COMPONENTS .
  9. Loosen exhaust manifold bolts and nuts in numerical order ("1" through "9") as shown in figure, and remove them.
  10. Remove exhaust manifold (1), engine hook (2) and gasket from cylinder head.
    Fig 3: Identifying Exhaust Manifold Bolts And Nuts Loosening Sequence
    G04847129Courtesy of SUZUKI OF AMERICA CORP.
scientia non olet · About LEMON Manuals