Exhaust Manifold Removal and Installation: Installation

Install new exhaust manifold gasket (1) to cylinder head.

Fig 1: Identifying Exhaust Manifold Gasket
Courtesy of SUZUKI OF AMERICA CORP.
Install exhaust manifold (1) and engine hook (2), and tighten exhaust manifold bolts and nuts to specified torque according to numerical order ("1" through "9") as shown in figure.
Tightening torque

Exhaust manifold bolt a: Tighten 50 N.m (5.0 kgf-m, 36.5 lb-ft) by the specified procedure

Exhaust manifold nut b: Tighten 50 N.m (5.0 kgf-m, 36.5 lb-ft) by the specified procedure

Fig 2: Identifying Exhaust Manifold Bolts And Nuts Tightening Sequence
Courtesy of SUZUKI OF AMERICA CORP.
Install engine right mounting No.1 bracket and engine right mounting No.2 bracket referring to ENGINE MOUNTINGS COMPONENTS .
Install exhaust No.1 pipe referring to EXHAUST PIPE AND MUFFLER REMOVAL AND INSTALLATION .
Install exhaust manifold cover (1) and connect ground wire (2).

Fig 3: Identifying Exhaust Manifold Cover And Connect Ground Wire
Courtesy of SUZUKI OF AMERICA CORP.
Install air cleaner assembly referring to AIR CLEANER ASSEMBLY REMOVAL AND INSTALLATION .
Install right and left side engine under covers.
Install engine hood referring to HOOD REMOVAL AND INSTALLATION .
Connect negative (-) cable at battery.
Check exhaust system for exhaust gas leakage.