Parts List For Repairing Manual Transaxle 5TH Gear Concerns (TS 03 08119R)

Publication date: 2009-08-11
Reference number: TS 03 08119R

PARTS LIST FOR REPAIRING MANUAL TRANSAXLE 5TH GEAR CONCERNS

TECHNICAL SERVICE BULLETIN

Reference Number(s): TS 03 08119R, Date of Issue: August 11, 2009

SUZUKI:	2007-2009 SX-4 (RW420)
SECTION:	Transmission/Transaxle

CONDITION

Replacing 5th gear parts to repair manual transaxle concerns such as popping out of 5th gear while driving.

CAUSE

Worn or failed 5th gear synchronizer, 5th gear, and related parts.

CORRECTION

DO NOT replace the Transaxle assembly! Warranty policy is to inspect and repair a manual Transmission/Transaxle. Replacing the Transaxle Assembly requires prior approval of the D.O.M. (District Operations Manager). Please refer to the parts list, and replace all of the parts listed to ensure a proper repair.

WARRANTY INFORMATION: 2007~2009 SX-4 (RW420)

WARRANTY INFORMATION - 2007~2009 SX-4 (RW420)

Labor Operation	Description	Failed Part Number	Complaint Code	Defect Code	Labor Time
GE03R0	Input Shaft Parts	24435-84A00	24	35	5.3 hrs.

PART(S) INFORMATION: 2007 SX-4 (RW420)

PART(S) INFORMATION - 2007 SX-4 (RW420)

Part Number	Description	Qty.
24351-71C00	GEAR, COUNTER SHAFT 5^TH	1
24420-55G00	HUB, 5^TH SPEED SYNCHRONIZER	1
08331-3124A	CIRCLIP	1
24435-84A00	RING, SYNCHRONIZER	1
24114-71C01	GEAR, INPUT SHAFT 5^TH	1
24200-70800	BEARING SET	1
25231-54G01	FORK, 5^TH GEAR SHIFT	1

PART(S) INFORMATION: 2008~2009 SX-4 (RW420)

PART(S) INFORMATION - 2008~2009 SX-4 (RW420)

Part Number	Description	Qty.
24351-59J00	GEAR, COUNTER SHAFT 5^TH	1
24420-55G00	HUB, 5^TH SPEED SYNCHRONIZER	1
08331-3124A	CIRCLIP	1
24435-84A00	RING, SYNCHRONIZER	1
24114-59J01	GEAR, INPUT SHAFT 5^TH	1
24200-70800	BEARING SET	1
25231-54G01	FORK, 5^TH GEAR SHIFT	1

Please follow the Service Manual instructions concerning the removal, inspection, and replacement of parts, as they apply to the Customer stated concern.