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Crossmember Assembly Removal

WARNING: This page is about a different car, the 2006 Suzuki Verona. However, it is still accessible from the selected car via links, so may be relevant.
  1. Raise and suitably support the vehicle.
  2. Remove the wheels. Refer to WHEEL REMOVAL .
  3. Drain the power steering oil. Refer to P/S PUMP ASSEMBLY REMOVAL .
  4. Remove the power steering pipe union nuts.
    Fig 1: Identifying Power Steering Pipe Union Nuts
    G04719270Courtesy of SUZUKI OF AMERICA CORP.
  5. Remove the interm shaft and the bolt.
    CAUTION: Before removing the interm shaft and the bolt, please be advised that the steering wheel unit is horizontal, with the spokes pointing down. This is the straight-ahead position. Make a mark on the stub shaft housing that lines up with a mark on the intermediate shaft lower universal joint. This mark will be used for proper alignment during installation.
    Fig 2: Identifying Interm Shaft And Bolt
    G04719271Courtesy of SUZUKI OF AMERICA CORP.
  6. Remove the centermember. Refer to Centermember Assembly Removal .
  7. Remove the front exhaust pipe. Refer to EXHAUST FRONT PIPE REMOVAL .
  8. Remove the outer tie rod. Refer to OUTER TIE ROD REMOVAL .
  9. Disconnect the control arm ball joint. Refer to Control Arm Removal .
    Fig 3: Identifying Outer Tie Rod And Control Arm Ball Joint
    G04719272Courtesy of SUZUKI OF AMERICA CORP.
  10. Remove the crossmember bolts-to-control arm and nuts-to-longitudinal.
  11. Remove the crossmember.
    WARNING: To remove the possibility of personal injury or any kind of damage, be sure to support the crossmember assembly properly by jack stands before removing the crossmember.
    Fig 4: Identifying Crossmember Bolts-To-Control Arm And Nuts-To-Longitudinal
    G04719273Courtesy of SUZUKI OF AMERICA CORP.
  12. Remove the power steering gear set. Refer to RACK AND PINION ASSEMBLY REMOVAL .
  13. Remove the stabilizer bar. Refer to Stabilizer Bar Removal .
  14. Remove the control arm from the crossmember assembly. Refer to Control Arm Removal .
    Fig 5: Identifying Control Arm & Crossmember Assembly
    G04719274Courtesy of SUZUKI OF AMERICA CORP.
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