Intake Manifold Installation

WARNING: This page is about a different car, the 2006 Suzuki Verona. However, it is still accessible from the selected car via links, so may be relevant.

Installation should follow the removal procedure in the reverse order.
Discard used intake manifold gaskets and install new ones.
Tighten the intake manifold retaining nuts and bolts.
NOTE: Install the intake manifold after installing the fuel rail.

CAUTION: Genuine intake manifold retaining bolts within the specifications should be used to prevent damaged intake manifold from impairing the airflow to the cylinder.

Tighten:
- Tighten the 7 intake manifold retaining bolts to 10 - 14 N.m (89 - 124 lb-in.).
- Tighten the 4 intake manifold retaining nuts to 10 - 14 N.m (89 - 124 lb-in.).
- Tighten the 2 bolts on the intake manifold support bracket to 10 - 14 N.m (89 - 124 lb-in.).
  
  Fig 1: Removing/Installing Intake Manifold Retaining Nuts And Bolts
  Courtesy of SUZUKI OF AMERICA CORP.
Tighten the intake EGR pipe retaining bolts on the intake manifold. Refer to INTAKE EGR PIPE INSTALLATION .
Tighten:

Tighten the intake EGR pipe retaining bolts to 8 - 12 N.m (71 - 106 lb-in.).

Fig 2: Identifying Intake EGR Pipe And Retaining Bolts
Courtesy of SUZUKI OF AMERICA CORP.
Install the IAT (Intake Air Temperature) sensor. Refer to INTAKE AIR TEMPERATURE (IAT) SENSOR INSTALLATION .
Tighten:

Tighten the IAT sensor to 20 - 30 N.m (15 - 22 lb-ft).

Fig 3: Removing/Installing IAT Sensor
Courtesy of SUZUKI OF AMERICA CORP.
Install the throttle body assembly. Refer to Throttle Body Assembly Installation .
Tighten:

Tighten the throttle body assembly retaining bolts to 8 - 18 N.m (6 - 13 lb-ft).

Fig 4: Identifying Throttle Body Assembly And Retaining Bolts
Courtesy of SUZUKI OF AMERICA CORP.
Connect the fuel pressure regulator vacuum hose.
Connect the fuel line.

Fig 5: Identifying Fuel Pressure Regulator Vacuum Hose And Fuel Line
Courtesy of SUZUKI OF AMERICA CORP.
Install the VIS vacuum tank. Refer to VIS VACUUM TANK INSTALLATION .
Tighten:

Tighten the VIS vacuum tank retaining bolts to 7 - 9 N.m (62 - 80 lb-in.).

Fig 6: Identifying VIS Vacuum Tank And Retaining Bolts
Courtesy of SUZUKI OF AMERICA CORP.
Install the air filter snorkel. Refer to Air Intake System Location .
Tighten:

Tighten the air filter snorkel retaining bolts to 5 - 7 N.m (44 - 62 lb-in.).

Fig 7: Identifying Air Filter Snorkel
Courtesy of SUZUKI OF AMERICA CORP.
Install the engine beautification cover.
Tighten:

Tighten the engine beautification retaining bolts to 8 - 12 N.m (71 - 106 lb-in.).

Fig 8: Identifying Engine Beautification Cover And Retaining Bolts
Courtesy of SUZUKI OF AMERICA CORP.