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A/C High-Pressure Pipe Line Removal and Installation: Removal

WARNING: This page does not describe the selected car, but rather 6 other vehicles, including the 2008 Suzuki Reno, 2008 Suzuki Forenza, 2007 Suzuki Reno, 2007 Suzuki Forenza, and 2006 Suzuki Reno. However, it is still accessible from the selected car via links, so may be relevant.
  1. Disconnect the negative battery cable.
  2. Recover the refrigerant. Refer to Discharging, Adding Oil, Evacuating, and Charging Procedures for A/C System .
  3. Remove the nut at the discharge hose block connected to compressor.
    Fig 1: Identifying Refrigerant Discharge Hose Block-To-Compressor Retaining Nut
    G04717789Courtesy of SUZUKI OF AMERICA CORP.
  4. Remove the headlamp housing at the left-hand side. Refer to HEADLAMP ASSEMBLY REMOVAL AND INSTALLATION (FOR NOTCHBACK AND STATION WAGON MODEL) and HEADLAMP ASSEMBLY REMOVAL AND INSTALLATION (FOR HATCHBACK MODEL) .
  5. Remove the nut at the condenser connecting block.
  6. Remove the refrigerant discharge hose.
    Fig 2: Identifying Refrigerant Discharge Hose Block-To-Condenser Retaining Nut
    G04717790Courtesy of SUZUKI OF AMERICA CORP.
  7. Remove the air cleaner housing bolts and the air filter housing assembly.
  8. Disconnect the electrical connector at the pressure transducer.
  9. Remove the liquid pipe block-to-expansion valve retaining nut at the fire wall.
    Fig 3: Identifying Liquid Pipe Block-To-Expansion Valve Retaining Nut
    G04717785Courtesy of SUZUKI OF AMERICA CORP.
  10. Remove the headlamp housing at the right-hand side. Refer to HEADLAMP ASSEMBLY REMOVAL AND INSTALLATION (FOR NOTCHBACK AND STATION WAGON MODEL) and HEADLAMP ASSEMBLY REMOVAL AND INSTALLATION (FOR HATCHBACK MODEL) .
  11. Remove the liquid pipe block-to-receiver dryer retaining nut.
    Fig 4: Identifying Liquid Pipe Block-To-Receiver Dryer Retaining Nut
    G04717792Courtesy of SUZUKI OF AMERICA CORP.
  12. Remove the bolts which secure the support clamps that hold the liquid pipe to the vehicle.
  13. Remove the liquid pipe from the vehicle.
  14. Cap the opening at the receiver-dryer to prevent contamination.
    Fig 5: Identifying Liquid Pipe Support Clamp Bolts
    G04717793Courtesy of SUZUKI OF AMERICA CORP.
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