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Steering Column Removal and Installation: Installation

WARNING: This page does not describe the selected car, but rather 6 other vehicles, including the 2008 Suzuki Reno, 2008 Suzuki Forenza, 2007 Suzuki Reno, 2007 Suzuki Forenza, and 2006 Suzuki Reno. However, it is still accessible from the selected car via links, so may be relevant.
CAUTION: For proper installation of the steering column, be sure the steering wheel spokes are centered diagonally and pointed downward and the front wheels are positioned in the straight-ahead position.
  1. Carefully guide the steering shaft into the intermediate shaft universal joint.
  2. Install the pinch bolt into the non-threaded hole of the flange.

    Tighten: 

    Tighten the steering shaft universal joint pinch bolt to 25 N.m (18 lb-ft).

    Fig 1: Identifying Pinch Bolt On Flange
    G04717658Courtesy of SUZUKI OF AMERICA CORP.
  3. Install the bolts and nuts for the front bracket of the steering column jacket assembly.

    Tighten: 

    Tighten the steering column jacket assembly front bracket bolts to 22 N.m (16 lb-ft).

  4. Install the nuts for the rear bracket of the steering column jacket assembly.

    Tighten: 

    Tighten the steering column jacket assembly rear bracket nuts to 22 N.m (16 lb-ft).

    Fig 2: Identifying Nuts For Rear Bracket Of Steering Column Jacket Assembly
    G04717659Courtesy of SUZUKI OF AMERICA CORP.
  5. Connect the speed sensitive steering electrical connector.
    Fig 3: Identifying Speed Sensitive Steering Electrical Connector
    G04717660Courtesy of SUZUKI OF AMERICA CORP.
  6. Connect the ignition switch electrical connection.
    Fig 4: Connecting Ignition Switch Electrical Connection
    G04717661Courtesy of SUZUKI OF AMERICA CORP.
  7. Connect the air bag electrical connections.
  8. Install the switch levers. Refer to Headlamp / Turn Signal Switch and Lever Removal and Installation  and Wiper Switch and Lever Removal and Installation .
  9. Install the lower instrument trim panels. Refer to INSTRUMENT CLUSTER TRIM PANEL REMOVAL AND INSTALLATION .
  10. Install the upper and the lower steering column cover panel with the screws.

    Tighten: 

    Tighten the upper and the lower steering column panel screws to 2.5 N.m (22 lb-in).

  11. Inspect the steering wheel in a straight-ahead position. Refer to STRAIGHT-AHEAD CHECK .
  12. Connect the negative battery cable.
    Fig 5: Identifying Air Bag Electrical Connections
    G04717662Courtesy of SUZUKI OF AMERICA CORP.