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Caliper Assembly Removal and Installation: Installation

WARNING: This page does not describe the selected car, but rather 6 other vehicles, including the 2008 Suzuki Reno, 2008 Suzuki Forenza, 2007 Suzuki Reno, 2007 Suzuki Forenza, and 2006 Suzuki Reno. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install the caliper assembly with the mounting bolts.

    Tighten: 

    Tighten the caliper-to-steering knuckle mounting bolts to 95 N.m (70 lb-ft).

  2. Connect the brake hose.

    Tighten: 

    Tighten the brake hose inlet fitting-to-caliper bolt and washers to 40 N.m (30 lb-ft).

    See Figure.

  3. Install the front wheels. Refer to WHEEL REMOVAL AND INSTALLATION .
  4. Lower the vehicle.
  5. Fill the master cylinder to the proper level with clean brake fluid.
  6. Bleed the caliper. Refer to MANUAL BLEEDING THE BRAKES .
  7. Recheck the fluid level.
  8. Repeatedly press the brake pedal to bring the pads in contact with the rotor.
    Fig 1: Filling Master Cylinder
    G04716965Courtesy of SUZUKI OF AMERICA CORP.