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Exhaust Front Pipe Removal and Installation: Installation

WARNING: This page does not describe the selected car, but rather 6 other vehicles, including the 2008 Suzuki Reno, 2008 Suzuki Forenza, 2007 Suzuki Reno, 2007 Suzuki Forenza, and 2006 Suzuki Reno. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install the exhaust front pipe and the gasket.
  2. Install the nuts from the exhaust front pipe-to-exhaust front muffler.

    Tighten: 

    Tighten the exhaust front pipe-to-exhaust front muffler nuts to 30 N.m (22 lb-ft).

  3. Connect the heated oxygen sensor connector.
    Fig 1: Identifying Nuts From Exhaust Front Pipe-To-Exhaust Front Muffler (2 Of 2)
    G04716761Courtesy of SUZUKI OF AMERICA CORP.
  4. Install the nuts from the exhaust front pipe-to-catalytic converter flange.
  5. Install the exhaust front pipe mounting bracket bolt.

    Tighten: 

    • Tighten the exhaust front pipe-to-catalytic converter nuts to 40 N.m (30 lb-ft).
    • Tighten the exhaust front pipe-to-cylinder block bolt to 50 N.m (37 lb-ft).
      Fig 2: Identifying Exhaust Front Pipe-To-Catalytic Converter Nuts
      G04716755Courtesy of SUZUKI OF AMERICA CORP.
  6. Install the crossmember lower bracket bolts.

    Tighten: 

    Tighten the crossmember lower bracket bolts to 35 N.m (26 lb-ft).

    Fig 3: Identifying Crossmember Lower Bracket With Bolts
    G04716759Courtesy of SUZUKI OF AMERICA CORP.