Mainshaft Disassembly and Assembly: Assembly

WARNING: This page is about a different car, the 2005 Suzuki Reno and 2005 Suzuki Forenza. However, it is still accessible from the selected car via links, so may be relevant.

Install the mainshaft bearing.

Fig 1: Installing Mainshaft Bearing
Courtesy of SUZUKI OF AMERICA CORP.
Install the ring, the thrust washer, and the fourth-gear needle bearing.

Fig 2: Installing Ring, Thrust Washer, And Fourth-Gear Needle Bearing
Courtesy of SUZUKI OF AMERICA CORP.
Attach the synchronizer blocking ring to the fourth gear.

Fig 3: Attaching Synchronizer Blocking Ring To Fourth Gear
Courtesy of SUZUKI OF AMERICA CORP.
Install the fourth-gear assembly.

Fig 4: Installing Fourth-Gear Assembly
Courtesy of SUZUKI OF AMERICA CORP.
Install the third-fourth gear synchronizer containing the synchronizer spring.

Fig 5: Installing Third-Fourth Gear Synchronizer Containing Synchronizer Spring
Courtesy of SUZUKI OF AMERICA CORP.
Install the snap ring and the washer around the mainshaft.

Fig 6: Installing Snap Ring And Washer Around Mainshaft
Courtesy of SUZUKI OF AMERICA CORP.
Install the synchronizer sleeve containing the keys and the spring.

Fig 7: Installing Synchronizer Sleeve Containing Keys And Spring
Courtesy of SUZUKI OF AMERICA CORP.
Install the third-gear needle bearing.

Fig 8: Installing Third-Gear Needle Bearing
Courtesy of SUZUKI OF AMERICA CORP.
Attach the synchronizer blocking ring to the third gear.

Fig 9: Attaching Synchronizer Blocking Ring To Third Gear
Courtesy of SUZUKI OF AMERICA CORP.
Install the third-gear assembly.

Fig 10: Installing Third-Gear Assembly
Courtesy of SUZUKI OF AMERICA CORP.
Install the thrust washer and the ring.

Fig 11: Installing Thrust Washer And Ring
Courtesy of SUZUKI OF AMERICA CORP.
Install the second-gear needle bearing.

Fig 12: Installing Second-Gear Needle Bearing
Courtesy of SUZUKI OF AMERICA CORP.
Install the second gear.

Fig 13: Installing Second Gear
Courtesy of SUZUKI OF AMERICA CORP.
Install the first-second gear blocking ring.

Fig 14: Installing First-Second Gear Blocking Ring
Courtesy of SUZUKI OF AMERICA CORP.
Install the first-second synchronizer gear.

Fig 15: Installing First-Second Synchronizer Gear
Courtesy of SUZUKI OF AMERICA CORP.
Install the washer and the snap ring.

Fig 16: Installing Washer And Snap Ring
Courtesy of SUZUKI OF AMERICA CORP.
Install the first-gear needle bearing.

Fig 17: Installing First-Gear Needle Bearing
Courtesy of SUZUKI OF AMERICA CORP.
Install the keys onto the first-second synchronizer gear.

Fig 18: Installing Keys Onto First-Second Synchronizer Gear
Courtesy of SUZUKI OF AMERICA CORP.
Install the synchronizer hub sleeve containing the synchronizer spring.

Fig 19: Installing Synchronizer Hub Sleeve Containing Synchronizer Spring
Courtesy of SUZUKI OF AMERICA CORP.
Install the outer blocking ring.
Install the mainshaft wear plate, the flat-type firstgear needle bearing, and the first gear.

Fig 20: Installing Mainshaft Wear Plate, Flat-Type Firstgear Needle Bearing, And First Gear
Courtesy of SUZUKI OF AMERICA CORP.
Install the snap ring.

Fig 21: Installing Snap Ring
Courtesy of SUZUKI OF AMERICA CORP.
Press on the mainshaft bearing.

Fig 22: Pressing On Mainshaft Bearing
Courtesy of SUZUKI OF AMERICA CORP.