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Water Pump Removal and Installation: Installation

WARNING: This page does not describe the selected car, but rather 6 other vehicles, including the 2008 Suzuki Reno, 2008 Suzuki Forenza, 2007 Suzuki Reno, 2007 Suzuki Forenza, and 2006 Suzuki Reno. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install a new ring seal to the water pump.
  2. Coat the sealing surface of the ring seal with Lubricator®.
  3. Install the water pump to the engine block with the flange aligned with the recess of the rear timing belt cover.
  4. Secure the water pump to the engine block with the mounting bolts.

    Tighten: 

    Tighten the water pump mounting bolts to 25 N.m (18 lb-ft).

    Fig 1: Identifying Ring Seal From Water Pump (2 Of 2)
    G04716616Courtesy of SUZUKI OF AMERICA CORP.
  5. Install the timing belt tension roller to the oil pump with the flange inserted into the recess of the oil pump.
  6. Install the timing belt tension roller bolt. Do not tighten the bolt at this time.
  7. Install the timing belt. Refer to TIMING BELT REMOVAL AND INSTALLATION .
  8. Refill the engine cooling system. Refer to Draining and Refilling the Cooling System .
    Fig 2: Identifying Timing Belt Tension Roller Retaining Bolt
    G04716614Courtesy of SUZUKI OF AMERICA CORP.