Oil Pump And Oil Pump Chain Removal And Installation: Installation

Reference: OIL PUMP AND OIL PUMP CHAIN INSPECTION 

1. Install oil pump drive sprocket (2), oil pump chain with oil pump to engine assembly. Tighten oil pump mounting bolts to specified torque.

   Tightening torque 

   Oil pump mounting bolt a: 25 N.m (2.5 kg-m, 18.0 lb-ft) 

   Fig 1: Identifying Camshaft & Oil Pump Drive Sprocket

   Courtesy of SUZUKI OF AMERICA CORP.
2. Install oil pump chain guide (2), and adjust oil pump chain tension as follows:
   1. Install oil pump chain guide (1) and hand-tighten oil pump chain guide bolts.
   2. Insert specified thickness gauge between center of oil pump chain guide and chain.

      Thickness gauge specification 

      Thickness: 1.35 mm (0.053 in.) 

      Width: 14 mm (0.55 in.) 

   3. Press hatched part of chain guide (2) to 40 N.m (4.0 kgf-m, 29.0 lb-ft) in arrow direction.
   4. Tighten oil pump chain guide bolts (1) to specified torque while pressing.

      Tightening torque 

      Oil pump chain guide bolt a: 11 N.m (1.1 kg-m, 8.0 lb-ft) 

      Fig 2: Identifying Oil Pump Chain Guide

      Courtesy of SUZUKI OF AMERICA CORP.
   5. Remove thickness gauge.
3. Install 1st timing chain. Refer to 1ST TIMING CHAIN AND CHAIN TENSIONER REMOVAL AND INSTALLATION .
4. Install LH bank 2nd timing chain. Refer to LH (NO.1) BANK 2ND TIMING CHAIN AND CHAIN TENSIONER REMOVAL AND INSTALLATION .
5. Install timing chain cover. Refer to TIMING CHAIN COVER REMOVAL AND INSTALLATION .
6. Install oil pans referring to OIL PAN AND OIL PUMP STRAINER REMOVAL AND INSTALLATION .
7. Install cylinder head covers referring to CYLINDER HEAD COVERS REMOVAL AND INSTALLATION .
8. Install intake manifold, intake collector and electric throttle body assembly referring to INTAKE COLLECTOR AND INTAKE MANIFOLD REMOVAL AND INSTALLATION and ELECTRIC THROTTLE BODY ASSEMBLY REMOVAL AND INSTALLATION .
9. Install engine assembly to vehicle referring to ENGINE ASSEMBLY REMOVAL AND INSTALLATION .