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Output Shaft Disassembly And Assembly: Assembly

WARNING: This page is about a different car, the 2008 Suzuki Grand Vitara, 2007 Suzuki Grand Vitara, and 2006 Suzuki Grand Vitara. However, it is still accessible from the selected car via links, so may be relevant.

Reference: OUTPUT SHAFT INSPECTION 

  1. Clean all components thoroughly, inspect them for any abnormality and replace with new ones as necessary.
  2. Put front bearing (1) onto output shaft facing groove (4) side to output shaft gear (2) and drive in output shaft front bearing, output shaft gear and output shaft rear bearing (3) all together using special tool and hammer.

    Special Tool 

    1. 09940-51710 
      Fig 1: Identifying Front Bearing Onto Output Shaft Facing Groove
      G04808997Courtesy of SUZUKI OF AMERICA CORP.
  3. Install new output shaft rear snap ring.