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A/C Expansion Valve Installation

WARNING: This page is about a different car, the 2006 Suzuki Verona. However, it is still accessible from the selected car via links, so may be relevant.
  1. Clean the O-ring surface areas of dirt or contamination.
  2. Install the new O-rings on the evaporator lines.
  3. Install a new expansion valve onto the evaporator lines.
  4. Insert the expansion valve bolts through the expansion valve into the mount surface of the evaporator flange.

    Tighten: 

    Tighten the expansion valve bolts to 10 N.m (89 lb-in.).

    Fig 1: Identifying Expansion Valve & Bolts
    G04719981Courtesy of SUZUKI OF AMERICA CORP.
  5. Install the retaining nuts that secure the suction hose and the liquid evaporator pipe blocks at the fire wall.

    Tighten: 

    Tighten the suction hose and the liquid evaporator pipe retaining nuts to 10 N.m (89 lb-in.).

    Fig 2: Identifying Suction Hose, Liquid Evaporator Pipe Blocks & Retaining Nuts
    G04719980Courtesy of SUZUKI OF AMERICA CORP.