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Generator Symptom Diagnosis

A charging circuit wiring diagram for generator connection is shown in Generator Description . To avoid damage, always follow these precautions:

CAUTION:
  • Do not mistake polarities of "IG" terminal and "L" terminal.
  • Do not create a short circuit between "IG" and "L" terminals. Always connect these terminals through a light.
  • Do not connect any load between "L" and "E" terminals.
  • When connecting charger or booster battery to vehicle battery, refer to JUMP STARTING IN CASE OF EMERGENCY .

Trouble in charging system will show up as one or more of the following conditions:

  1. Faulty charge indicator light operation.
  2. An undercharged battery as evidenced by slow cranking or indicator clear with dark on light yellow dot.
  3. An overcharged battery as evidenced by excessive spewing of electrolyte from vents.
DIAGNOSIS PROCEDURE

Condition Possible Cause Action
Noisy generator  Loose drive belt Adjust or replace drive belt  .
Loose drive belt pulley Check generator  .
Loose mounting bolts Check mounting condition  .
Worn or dirty bearings Check generator  .
Defective diode or stator Check generator  .
Charge indicator light does not light with ignition ON and engine off  Fuse blown Check fuse  .
Indicator light (LED) faulty Check BCM, combination meter and/or CAN communication line  .
Wiring connection loose Tighten loose connection  .
IC regulator faulty Check generator  .
Poor contact between brush and slip ring Repair or replace  .
Charge indicator light does not go out with engine running Battery requires frequent recharging  Drive belt loose or worn Adjust or replace drive belt  .
IC regulator or generator faulty Check charging system  .
Wiring faulty Repair wiring  .