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Housing Case Disassembly and Assembly: Disassembly

  1. Remove the transaxle from the vehicle. Refer to Transaxle Assembly Removal and Installation .
  2. Remove the shift lever cover bolts and the shift lever cover. Do not disassemble the shift lever cover.
  3. Remove the gearshift cover gasket.
    4. Fig 1: Identifying Shift Lever Cover
    G04717442Courtesy of SUZUKI OF AMERICA CORP.
  4. Remove the reverse lever clip.
  5. Remove the reverse assist lever.
    6. Fig 2: Removing Reverse Lever Clip And Assist Lever
    G00104938Courtesy of SUZUKI OF AMERICA CORP.
  6. Remove the transaxle cover bolts and the transaxle cover.
    Fig 3: Identifying Transaxle Cover
    G04717449Courtesy of SUZUKI OF AMERICA CORP.
  7. Remove the bearing plate bolts and the bearing plate, with the shafts attached. Do not disassemble the shafts.
    Fig 4: Identifying Bearing Plate
    G04717451Courtesy of SUZUKI OF AMERICA CORP.
  8. Remove the differential from the transaxle housing. Do not disassemble the differential. Refer to Differential Disassembly and Assembly .
  9. Remove the backup lamp switch from the transaxle housing.
    Fig 5: Identifying Backup Lamp Switch
    G04717530Courtesy of SUZUKI OF AMERICA CORP.
  10. Remove the clutch-release bearing and the clutch-release bearing guide. Refer to CONCENTRIC SLAVE CYLINDER REMOVAL AND INSTALLATION .
  11. Remove the speedometer-driven gear bolt and the speedometer-driven gear from the transaxle housing.
    Fig 6: Identifying Speedometer-Driven Gear And Bolt
    G04717447Courtesy of SUZUKI OF AMERICA CORP.
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