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Engine Assembly Removal And Installation: Installation

WARNING: This page is about a different car, the 2008 Suzuki Grand Vitara, 2007 Suzuki Grand Vitara, and 2006 Suzuki Grand Vitara. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install clutch cover and clutch disk referring to CLUTCH COVER, CLUTCH DISC AND FLYWHEEL REMOVAL AND INSTALLATION , if removed.
  2. Install engine with engine front mounting bracket to engine front mounting. For tightening torque, referring to ENGINE MOUNTING COMPONENTS , if removed.
    NOTE: Be sure to align dowel pin of engine front mounting with dowel hole of engine front mounting bracket.
  3. Connect transmission to engine referring to MANUAL TRANSMISSION ASSEMBLY DISMOUNTING AND REMOUNTING or AUTOMATIC TRANSMISSION UNIT COMPONENTS , if removed.
  4. Lift engine with transmission, front suspension frame and engine rear mounting member into engine compartment with jack.
  5. Tighten engine rear mounting member bolt referring to ENGINE MOUNTING COMPONENTS .
  6. Carry out Step 5) to 19) of "Installation" under FRONT SUSPENSION FRAME, STABILIZER BAR AND/OR BUSHINGS REMOVAL AND INSTALLATION in order to lift engine with front suspension frame.
  7. Remove engine jack.
  8. Install front and rear propeller shafts referring to PROPELLER SHAFT REMOVAL AND INSTALLATION .
  9. Install exhaust No. 1 and No. 2 referring to EXHAUST SYSTEM COMPONENTS .
  10. Connect suction hose and discharge hose to A/C compressor referring to COMPRESSOR ASSEMBLY REMOVAL AND INSTALLATION .
  11. Connect high pressure pipe and suction hose from P/S pump referring to P/S HOSE/PIPE COMPONENTS .
  12. Return disconnected hoses, cables and electric wire.
  13. Check all removed parts are back in place.
  14. For A/T model, adjust select cable referring to SELECT CABLE ADJUSTMENT .
  15. Refill cooling system with coolant referring to COOLING SYSTEM FLUSH AND REFILL .
  16. Refill engine with engine oil referring to ENGINE OIL AND FILTER CHANGE .
  17. Bleed air from clutch system referring to AIR BLEEDING OF BRAKE SYSTEM for air bleeding procedure.
  18. Install battery tray and battery.
  19. With engine OFF, turn ignition switch to ON position and check for fuel leakage.
  20. Start engine and check coolant, oil and exhaust gas leakage at each connection.
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