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Starter Motor Disassembly and Assembly: Assembly

WARNING: This page is about a different car, the 2005 Suzuki Reno and 2005 Suzuki Forenza. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install the drive and the pinion stop on the driveshaft.
    Fig 1: Installing Drive And Pinion Stop On Driveshaft
    G04102980Courtesy of SUZUKI OF AMERICA CORP.
  2. Install the lock ring into the groove on the driveshaft and insert the collar.
    Fig 2: Installing Lock Ring Into Groove On Driveshaft And Insert Collar
    G04102981Courtesy of SUZUKI OF AMERICA CORP.
  3. Install the shift lever, washer and the cushion.
    Fig 3: Installing Shift Lever, Washer And Cushion
    G04102982Courtesy of SUZUKI OF AMERICA CORP.
  4. Lubricate the drive end of the armature shaft with lubricant.
    Fig 4: Identifying Drive End Of Armature Shaft With Lubricant
    G04102983Courtesy of SUZUKI OF AMERICA CORP.
  5. Position the solenoid assembly.
    Fig 5: Positioning Solenoid Assembly
    G04102984Courtesy of SUZUKI OF AMERICA CORP.
  6. Fasten the solenoid assembly with the screws.

    Tighten 

    Tighten the starter solenoid assembly screws to 8 N.m (71 lb-in).

  7. Install the field coil connection to the starter terminal. Install the nut.

    Tighten 

    Tighten the starter field coil connector nut to 8 N.m (71 lb-in).

    Fig 6: Installing Field Coil Connection Starter Terminal And Nut
    G04102985Courtesy of SUZUKI OF AMERICA CORP.
  8. Position the armature assembly into the field frame.
  9. Place the shield on the armature and field frame assembly.
  10. Install the armature and field frame assembly with the shield into the starter housing.
    Fig 7: Installing Armature And Field Frame Assembly With Shield Into Starter Housing
    G04102986Courtesy of SUZUKI OF AMERICA CORP.
  11. Position the commutator end frame/brush holder assembly, lining up the end frame holes with the through-bolt holes in the housing.
    Fig 8: Positioning Commutator End Frame/Brush Holder Assembly, Lining Up End Frame Holes With Through-Bolt Holes In Housing
    G04102987Courtesy of SUZUKI OF AMERICA CORP.
  12. Install the starter through-bolts.
  13. Install the starter. Refer to "STARTER REMOVAL AND INSTALLATION :".

    Tighten 

    Tighten the starter through-bolts to 6 N.m (53 lb-in).

    Fig 9: Installing Starter Through-Bolts
    G04102988Courtesy of SUZUKI OF AMERICA CORP.
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