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Transaxle Assembly Removal and Installation: Installation

  1. Install the transaxle into the vehicle.
  2. Support the transaxle assembly using the transaxle support fixture DW260-010.
    Fig 1: Identifying Transaxle Support Fixture DW260-010
    G04717301Courtesy of SUZUKI OF AMERICA CORP.
  3. Install the lower engine-to-transaxle bolts.

    Tighten: 

    • Tighten the lower engine-to-transaxle bolts (a) to 75 N.m (55 lb-ft).
    • Tighten the lower engine-to-transaxle bolt (b) to 21 N.m (15 lb-ft).
    • Tighten the lower engine-to-transaxle bolt (c) to 31 N.m (23 lb-ft).
      Fig 2: Identifying Lower Engine-To-Transaxle Bolts
      G04717303Courtesy of SUZUKI OF AMERICA CORP.
  4. Install the rear transaxle mounting bracket bolts (a).

    Tighten: 

    Tighten the rear transaxle mounting bracket bolts (a) to 62 N.m (45 lb-ft).

  5. Install the damping block connection bolt and nut (b).

    Tighten: 

    Tighten the damping block connection bolt and nut (b) to 68 N.m (50 lb-ft).

    Fig 3: Identifying Rear Transaxle Mounting Bracket Bolts
    G04717304Courtesy of SUZUKI OF AMERICA CORP.
  6. Install the torque converter bolts.
  7. Install the starter motor. Refer to DIAGNOSTIC AIDS .
  8. Install the drive axle. Refer to DRIVE AXLE ASSEMBLY REMOVAL AND INSTALLATION .
    Fig 4: Identifying Torque Converter Bolts
    G04717297Courtesy of SUZUKI OF AMERICA CORP.
  9. Install the oil cooler pipes from the transaxle. Refer to Oil Cooler Pipes/Hoses Removal and Installation .
  10. Lower the vehicle.
    Fig 5: Identifying Oil Cooler Pipe
    G04717266Courtesy of SUZUKI OF AMERICA CORP.
  11. Install the left transaxle mounting bracket. Refer to Left Transaxle Mounting Bracket Removal and Installation .
    Fig 6: Identifying Left Transaxle Mounting Bracket Bolts
    G04717286Courtesy of SUZUKI OF AMERICA CORP.
  12. Install the upper transaxle-to-engine bolts.

    Tighten: 

    Tighten the upper transaxle-to-engine bolts to 75 N.m (55 lb-ft).

    Fig 7: Identifying Upper Transaxle-To-Engine Bolts
    G04717294Courtesy of SUZUKI OF AMERICA CORP.
  13. Install the clips to the shift control cable and connect the shift cable.
    Fig 8: Identifying Shift Control Cable
    G04717246Courtesy of SUZUKI OF AMERICA CORP.
  14. Install the park/neutral position switch electrical connector.
  15. Connect the transaxle wiring harness to the transaxle.
    Fig 9: Identifying Transaxle Wiring Harness
    G04717256Courtesy of SUZUKI OF AMERICA CORP.
  16. Remove the engine support fixture DW110-060.
  17. Install the battery. Refer to BATTERY AND BATTERY TRAY REMOVAL AND INSTALLATION .
  18. Add the transaxle fluid. Refer to Transaxle Fluid Level Checking Procedure .
  19. Connect the negative battery cable.
    Fig 10: Identifying Engine Support Fixture DW110-060
    G04717285Courtesy of SUZUKI OF AMERICA CORP.