Front Strut Assembly Disassembly And Assembly: Assembly

For assembly, reverse disassembly procedure, noting the following instructions.

1. Compress coil spring with special tool (A) until total length becomes about 310 mm (12.2 in.) as shown.

   Length 

   "a": 310 mm (12.2 in.) 

   Fig 1: Identifying Coil Spring Length

   Courtesy of SUZUKI OF AMERICA CORP.
2. Install bump stopper onto strut rod. For installing direction, refer to the figure in FRONT STRUT ASSEMBLY COMPONENTS .
3. Install compressed coil spring to strut, and place coil spring end (2) onto spring lower seat (1) as shown.
   NOTE: End of coil spring must not interfere with step of spring lower seat.
   Fig 2: Identifying Coil Spring Installation Position

   Courtesy of SUZUKI OF AMERICA CORP.
4. Pull strut rod as far up as possible and use care not to allow it to retract into strut.
5. Attach coil spring seat to coil spring upper seat and then install strut dust cover firmly.
6. Install coil spring upper seat with strut dust cover on coil spring and then spring upper seat (1) aligning "OUT" mark (3) on spring upper seat and center of strut bracket (2).
   Fig 3: Aligning Mark On Spring Upper Seat & Center Of Strut Bracket

   Courtesy of SUZUKI OF AMERICA CORP.
7. Install bearing (3), strut support (2) and strut nut (1) in this sequence.

   Tighten strut nut (1) holding stud with special tools.

   Special Tool 

   1. 09900-00411 
   2. 09900-00414 
   3. 09941-56510 

      Tightening torque 

      Strut nut a: 70 N.m (7.0 kg-m, 51.0 lb-ft) 

      Fig 4: Identifying Bearing, Strut Support & Strut Nut

      Courtesy of SUZUKI OF AMERICA CORP.