Timing Chain Cover Removal And Installation: Installation
Reference: TIMING CHAIN COVER INSPECTION
Reverse removal sequence to install timing chain cover noting the following points.
- Clean sealing surface on timing chain cover, crankcase, cylinder block and cylinder heads.
Remove oil, old sealant, and dust from sealing surface.
- Apply sealant "A" to timing chain cover sealing surface area as shown in figure.
"A": Sealant 99000-31260SUZUKI Bond No. 1217G
- Apply sealant "B" to mating surfaces of cylinder head and cylinder block as shown in figure.
"B": Water tight sealant 99000-31140SUZUKI Bond No. 1207B
- Apply engine oil to new oil seal lip and water pump O-ring. Using special tool (bearing installer), install new oil seal (2) with its surface is flash with edge of timing chain cover (1).
Special Tool
(D): 09913-75510
- Install timing chain cover.
Tightening torque
Timing chain cover bolt: 11 N.m (1.1 kg-m, 8.0 lb-ft)
- Install CMP sensor to timing chain cover referring to CAMSHAFT POSITION (CMP) SENSOR REMOVAL AND INSTALLATION .
- Install crankshaft pulley (1).
To lock crankshaft pulley, use special tool (camshaft pulley holder) with it at shown in figure.
Special Tool
- 09917-68221
Tightening torque
Crankshaft pulley bolt a: 150 N.m (15 kg-m, 108.5 lb-ft)
NOTE: Be sure to use the following bolt for fixing special tool to crank pulley.
Bolt size: M8, P1.25 L=45 mm
Strength: 7T