Parts List For Repairing Manual Transaxle 5TH Gear Concerns. (TS 05 04289)
Publication date: 2009-04-28Reference number: TS 05 04289
PARTS LIST FOR REPAIRING MANUAL TRANSAXLE 5TH GEAR CONCERNS.
TECHNICAL SERVICE BULLETIN
Reference Number(s): TS 05 04289, Date of Issue:
April 28, 2009
| SUZUKI: | ALL - AERIO |
| SECTION: | Transmission/Transaxle |
CONDITION
Replacing 5th gear parts to repair manual transaxle concerns such as popping out of gear while driving.
CAUSE
Worn or failed 5th gear synchronizer, 5th gear, and related parts.
CORRECTION
DO NOT replace the Transaxle assembly! Warranty policy is to inspect and repair a manual Transmission/Transaxle. Replacing the Transaxle Assembly requires prior approval of the D.O.M. (District Operations Manager). Please refer to the parts list, and replace all of the parts listed to ensure a proper repair.
WARRANTY INFORMATION: 2006 AERIO (RH423)
WARRANTY INFORMATION - 2006 AERIO (RH423)
| Labor Operation | Description | Failed Part Number | Complaint Code | Defect Code | Labor Time |
|---|---|---|---|---|---|
| GE03R0 | Input Shaft Parts | 24435-55G00 | 24 | 35 | 6.0 hrs. |
WARRANTY INFORMATION: 2003-2005 AERIO (RH420, RH423)
WARRANTY INFORMATION - 2003-2005 AERIO (RH420, RH423)
| Labor Operation | Description | Failed Part Number | Complaint Code | Defect Code | Labor Time |
|---|---|---|---|---|---|
| GE03R0 | Input Shaft Parts | 24431-63B20 | 24 | 35 | 6.0 hrs. |
PART(S) INFORMATION: 2006 AERIO (RH423)
PART(S) INFORMATION - 2006 AERIO (RH423)
| Part Number | Description | Qty. | Notes |
|---|---|---|---|
| 24351-59J00 | OUTPUT SHAFT GEAR | 1 | |
| 24420-55G00 | HUB, 5th SPEED SYNCHRONIZER | 1 | |
| 08331-31246 | CIRCLIP | 1 | |
| 24435-55G00 | RING, SYNCHRONIZER | 1 | |
| 24114-59J01 | GEAR, INPUT SHAFT 5th | 1 | |
| 24200-70800 | BEARING SET | 1 | |
| 25231-54G01 | FORK, 5th GEAR SHIFT | 1 |
PART(S) INFORMATION: 2003-2005 AERIO (RH420)
PART(S) INFORMATION - 2003-2005 AERIO (RH420)
| Part Number | Description | Qty. | Notes |
|---|---|---|---|
| 24351-59J00 | OUTPUT SHAFT GEAR | 1 | |
| 24351-70C00 | GEAR, COUNTER SHAFT 5th | 1 | |
| 24420-70C01 | HUB, 5th SPEED SYNCHRONIZER | 1 | |
| 24441-60B00 | SPRING, SYNCHRONIZER | 2 | |
| 24431-63B20 | RING, SYNCHRONIZER | 1 | |
| 24114-70C00 | GEAR, INPUT SHAFT 5th | 1 | |
| 24200-70800 | BEARING SET | 1 | |
| 24473-70C00 | KEY | 3 | |
| 25231-70C00 | FORK, 5th GEAR SHIFT | 1 |
Please follow the Service Manual instructions concerning the removal, inspection, and replacement of parts, as they apply to the Customer stated concern.