Exhaust Manifold Removal and Installation: Removal

WARNING: To avoid danger of being burned, do not service exhaust system while it is still hot. Service should be performed after system cools down.

Disconnect negative cable at battery.
Disconnect heated oxygen sensor couplers (1) and A/C magnet clutch coupler (2).
Remove exhaust manifold cover (3).

Fig 1: Removing Exhaust Manifold Cover
Courtesy of SUZUKI OF AMERICA CORP.
Remove exhaust manifold to No.1 pipe nuts (1).

Fig 2: Removing Exhaust Manifold To No. 1 Pipe Nuts
Courtesy of SUZUKI OF AMERICA CORP.
Remove engine under cover (right side).
Remove exhaust No.1 pipe stiffener (1).
Remove exhaust No.1 pipe (2).

Fig 3: Removing Exhaust No. 1 Pipe Stiffener
Courtesy of SUZUKI OF AMERICA CORP.
Remove air cleaner outlet hose and air cleaner case assembly.
Release wire harness clamp (1).
Support engine with engine support jack and remove engine right mounting No.1 bracket (2).

Fig 4: Releasing Wire Harness Clamp
Courtesy of SUZUKI OF AMERICA CORP.
Remove engine right mounting bracket (1).

Fig 5: Removing Engine Right Mounting Bracket
Courtesy of SUZUKI OF AMERICA CORP.
Remove exhaust manifold (1) and its gasket (2) from cylinder head.
NOTE: Be careful not to damage fins of radiator.

Fig 6: Removing Exhaust Manifold And Gasket
Courtesy of SUZUKI OF AMERICA CORP.