Differential Case

1. After applying differential oil to side gears (4), pinions (5), pinion shaft (3), side washers (1) and pinion washers (2), install them in differential case (6).
   NOTE: Used left and right differential side washers are not interchangeable.
   Fig 1: Locating Differential Case Components Location

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2. Check pinion gear (1) for smooth rotation.
   Fig 2: Checking Pinion Gear Rotation

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3. Align pinion shaft hole position with differential case and drive in differential pinion shaft pin till they are flush with end surface of case.

   Special Tool 

   1. 09922-85811 
      Fig 3: Aligning Pinion Shaft Hole Position With Differential Case

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4. Apply thread lock cement to thread of bevel gear bolts (1).
5. Put bevel gear (2) on differential case (3) and fasten them with 8 bolts (1) by tightening them to specified torque.
   CAUTION: Use of any other bolts than that specified is prohibited.

"A": Thread lock cement 99000-32110 

Tightening torque 

Bevel gear bolts (a): 73 N.m (7.3 kg-m, 52.0 lb-ft) 

Fig 4: Checking Thread Lock Cement

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