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Home >> Suzuki >> 2007 >> Aerio Base, AWD >> Repair and Diagnosis >> Drivelines & Axles >> Axle Shafts >> Drive Shaft / Axle >> Front >> Repair Instruction >> Front Drive Shaft Assembly Removal and Installation >> Removal
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Front Drive Shaft Assembly Removal and Installation: Removal

  1. Disengage caulk ("A") and remove drive shaft nut (1) and washer.
    Fig 1: Removing Drive Shaft Nut And Washer
    G04590281Courtesy of SUZUKI OF AMERICA CORP.
  2. Hoist vehicle.
  3. Remove wheel.
  4. Drain transaxle oil.
  5. Remove tie rod end split pin (1) and castle nut (2).
  6. Disconnect tie rod end (3) from steering knuckle (4) by using special tool.

    Special Tool 

    1. 09913-65210 
      Fig 2: Removing Tie Rod End Split Pin And Castle Nut
      G04590282Courtesy of SUZUKI OF AMERICA CORP.
  7. Using plastic hammer (2), drive out drive shaft joint (1) so as to release snap ring fitting of joint spline at center shaft.
    Fig 3: Releasing Snap Ring Fitting Of Joint Spline At Center Shaft
    G04590283Courtesy of SUZUKI OF AMERICA CORP.
  8. Disconnect front suspension control arm ball stud (1) from steering knuckle (2) after removing ball stud bolt (3) and nut.
    Fig 4: Removing Ball Stud Bolt
    G04590284Courtesy of SUZUKI OF AMERICA CORP.
  9. Remove drive shaft assembly.
    CAUTION: To prevent damage of boots, be careful not to contact them with other parts when removing drive shaft assembly.
  10. Remove center shaft support bolts (3) and remove center shaft support (2) with center shaft (1) from differential side gear shaft (if equipped).
    Fig 5: Removing Center Shaft Support
    G04590285Courtesy of SUZUKI OF AMERICA CORP.