LEMON Manuals: Even more car manuals for everyone: 1960-2025
Home >> Suzuki >> 2007 >> Aerio Base, AWD >> Repair and Diagnosis (Single Page) >> Engine Mechanical >> Engine Mechanical >> Repair Instructions >> Throttle Body Removal and Installation >> Removal
April 5, 2026: LEMON Manuals is launched! Read the announcement.

Throttle Body Removal and Installation: Removal

  1. Disconnect negative cable at battery.
  2. Drain coolant.
    WARNING: To help avoid danger of being burned, do not remove drain plug (1) and radiator cap while engine and radiator are still hot. Scalding fluid and steam can be blown out under pressure if plug and cap are taken off too soon.
    Fig 1: Locating Radiator Drain Plug
    G04589690Courtesy of SUZUKI OF AMERICA CORP.
  3. Remove engine cover referring to ENGINE COVER REMOVAL AND INSTALLATION .
  4. Remove air cleaner outlet hose (referring to AIR CLEANER OUTLET HOSE REMOVAL AND INSTALLATION ).
  5. Remove generator drive belt referring to GENERATOR DRIVE BELT REMOVAL AND INSTALLATION .
  6. With hose connected, detach P/S pump from its bracket.
  7. Disconnect accelerator cable (1) from throttle valve lever (2).
  8. Disconnect couplers of TP sensor (3), IAC valve (4) and ground connector (5).
  9. Disconnect coolant hoses (6) and breather hose (7) from throttle body.
    Fig 2: Disconnecting Coolant Hoses And Breather Hose From Throttle Body
    G04589691Courtesy of SUZUKI OF AMERICA CORP.
  10. Remove throttle body from intake manifold.
scientia non olet · About LEMON Manuals